1. Womic Steel: Ike Mmepụta na Ike Ụlọ Ọrụ
Womic Steel Group na-arụ ọtụtụ usoro mmepụta LSAW nke na-ekpuchi ụzọ atọ bụ isi nke ịkpụ ihe yana ikike mgbidi dị arọ pụrụ iche. Mmepụta X60 chọrọ njikwa siri ike nke paramita microalloying na rolling n'ihi ike ya dị elu.
● Ahịrị JCOE:Maka dayameta nke 406mm – 1,422mm (16″–56″), ọkpụrụkpụ mgbidi ruo 50.8mm. JCO nke na-akpụ site na nzọụkwụ gaa na nke ọzọ na-agbasa ngwa ngwa. Ọkwa dị elu, ezigbo gburugburu. Ọ dị mma maka ọtụtụ ngwa ogwe osisi dị n'akụkụ mmiri.
●Ahịrị UOE:Maka dayameta nke 508mm – 1,220mm (20″–48″), ọkpụrụkpụ mgbidi ruo 40mm. U-forming wee mepụta O-forming na mgbasa hydraulic. Nha ziri ezi kachasị mma (±0.2% OD), nke a na-ahọrọ maka pipelines miri emi na ọrụ mmiri gbara ọchịchịrị. UOE bụ usoro kachasị mma maka ahịrị akpa gas X60.
●Efere a kpụkọrọ akpụkọ (otu ihe e ji akwakọta):Maka dayameta nke 600mm – 1,600mm (24″–63″), ọkpụrụkpụ mgbidi site na 25mm ruo 70mm. Efere otu a tụgharịrị n'ime silinda nwere otu njikọta ogologo. Ọ dị mma maka ọkpụrụkpụ mgbidi dị arọ karịa ikike JCOE/UOE.
●Efere a kpụkọrọ akpụkọ (Akwa abụọ):Maka ọkpụrụkpụ mgbidi > 50.8mm ruo 80mm, a na-eji efere abụọ a na-agbakọta n'ogologo. A na-ejikarị ya eme ihe maka ọkpọkọ ọkpọkọ dị elu na ngwa arctic.
Ngụkọta ikike LSAW karịrị tọn 300,000 kwa afọ, yana mmepụta X60 raara onwe ya nye karịrị tọn 80,000 kwa afọ. Womic Steel nwere API 5L Monogram, ISO 9001, CE PED, ma ABS, DNV, TÜV, na BV na-enyocha ya mgbe niile. Ndekọ zuru ụwa ọnụ na mba 80+ yana ihe karịrị kilomita 1,500 nke paịpụ X60 enyere.
Mgbanwe Mmepụta:
●JCOE: 406–1,422mm OD × 6.0–50.8mm WT × ≤ 18m
●UOE: 508–1,220mm OD × 6.0–40.0mm WT × ≤ 24m (mgbasawanye igwe na-eme ka gburugburu dị mma ruo ±0.2%)
●Efere a gbagọrọ agbagọ (otu akwa): 600–1,600mm OD × 25–70mm WT × ≤ 12m (oke ibu ruru tọn 25 kwa nkwonkwo)
●Efere a gbagọrọ agbagọ (agbụ abụọ): 1,000–2,000mm OD × 25–80mm WT × ≤ 12m
Enwere ike inye paịpụ niile PWHT (ọgwụgwọ okpomọkụ mgbe a gbanyere ya) maka ọrụ mgbidi ma ọ bụ mmiri gbara ụka. Enwere ike ịnwale mmetụta okpomọkụ dị ala ruo -46°C na -60°C maka ọrụ arctic.
2. API 5L X60: Ihe mejupụtara ihe na njirimara arụmọrụ
API 5L X60 (a kpọkwara L415 na ISO 3183) bụ ọkwa paịpụ siri ike nke ejiri maka nnyefe gas dị elu n'ebe dị anya. Ike mmepụta kacha nta nke 415 MPa (60,200 psi) na ike nrụgide nke 520 MPa (75,400 psi) na-enye ohere maka mbelata ọkpụrụkpụ mgbidi dị ukwuu ma e jiri ya tụnyere ọkwa ndị dị ala. A na-emepụta X60 site na iji mpịakọta na microalloying ejiri Nb, V, na Ti mee ihe iji nweta nhazi ọka dị mma.
Ihe mejupụtara kemịkalụ (Nyocha Ladle, oke pasentị site na oke):
| Ihe | API 5L X60 PSL1 (kachasị %) | API 5L X60 PSL2 (kachasị %) |
| C | 0.22 (ihe a na-ahụkarị bụ 0.10-0.12) | 0.12 (ihe a na-ahụkarị) |
| Mn | 1.60 | 1.60 |
| P | 0.025 | 0.025 |
| S | 0.015 | 0.015 |
| Si | 0.45 | 0.45 |
| V | 0.10 | 0.10 |
| Nb | 0.05 | 0.05 |
| Ti | 0.04 | 0.04 |
| CEV | Akọwapụtaghị ya | ≤ 0.43 (ihe a na-ahụkarị bụ ≤ 0.40) |
Maka PSL2, a na-achịkwa ihe nhata carbon (CEV) nke ọma. Womic na-ejigide CEV ≤ 0.40% maka ojiji ọrụ utoojoo. Microalloying na Nb (0.03-0.05%) na-eme ka ọka dịkwuo mma ma mee ka mmiri zoo.
Njirimara Mekaniki (Okpomọkụ Ụlọ):
| Akụ na ụba | API 5L X60 PSL1 | API 5L X60 PSL2 |
| Ike Mmepụta (nkeji) | 415 MPa (60,200 psi) | 415–565 MPa |
| Ike nrụgide (nkeji) | 520 MPa (75,400 psi) | 520–760 MPa |
| Ogologo (nkeji) | 20% (maka nha nha 50mm) | Pasentị iri abụọ |
| Oke Mmepụta (kachasị) | Akọwapụtaghị ya | 0.93 |
| Ike siri ike (kachasị) | Akọwapụtaghị ya | 90 HRB |
| Ike Mmetụta (nkeji) | Achọghị ya | 27 J @ 0°C (nhọrọ -20°C, -40°C, -46°C) |
Ntụnyere na X52 na X65:
| Ọkwa | MPa nke mmeli | MPa nrụgide | Oke Mmepụta | Ngwa nkịtị |
| X52 | 360 | 460 | ≤ 0.90 | Nrụgide dị elu - nke dị n'etiti, n'elu mmiri |
| X60 | 415 | 520 | ≤ 0.93 | Ahịrị ogwe gas dị elu |
| X65 | 450 | 535 | ≤ 0.93 | Oke nrụgide dị elu, mmiri miri emi |
3. Nrubeisi na Nrubeisi nke Oke na Ụkpụrụ
| ihe | Nkọwapụta |
| Ọkọlọtọ | API 5L PSL1 / PSL2 (nakwa ISO 3183 L415) |
| Usoro Mmepụta | JCOE, UOE, efere a kpụrụ akpụ (otu/ugboro abụọ) |
| Oke Dayameta Mpụta | 219mm – 1,600mm (8″ – 63″) |
| Oke ọkpụrụkpụ mgbidi | JCOE/UOE: 6.0mm – 50.8mm; Efere a gbagọrọ agbagọ: 25mm – 70mm (ruo 80mm omenala) |
| Ogologo Ogologo | Ọkọlọtọ: 6m, 12m, 18m; Agbatịkwuru: ruo 24m (JCOE/UOE) ma ọ bụ 12m (mgbidi dị arọ nke efere a kpụrụ akpụ) |
| Ọgwụgwụ Ọgwụgwụ | Ọgwụgwụ Dị larịị (PE), Ọgwụgwụ Beveled (BE) kwa API 5L (bevel 30°, ihu mgbọrọgwụ 1.6mm) |
| Mmecha Elu | Gbara ya agba, e tinyere mmanụ, 3LPE, 3LPP, FBE, Epoxy Coal Tar, Epoxy mmiri mmiri |
| Ndochi | OD: ±0.5% ma ọ bụ ±3.2mm (nke ọ bụla pere mpe); WT: -0% / +15%; Ogologo: +50mm / -0mm |
4. Nha na nkọwapụta dị - API 5L X60 LSAW Steel Pipe (Nha ndị a họọrọ)
| OD (mm) | Nhọrọ WT (mm) | Usoro | Ibu dị ihe dịka (kg/m) | Ogologo Ọkọlọtọ | Ngwa nkịtị |
| 273 | 6.4, 8.0, 10.0, 12.5 | JCOE | 42.1 – 80.1 | 12m | Ahịrị mpụta gas |
| 324 | 6.4, 8.0, 10.0, 12.5, 14.0 | JCOE | 50.2 – 107.1 | 12m / 18m | Nchịkọta gas |
| 406 | 8.0, 10.0, 12.5, 14.0, 16.0, 19.0 | JCOE/UOE | 78.5 – 181.4 | 12m / 18m | Ahịrị ogwe osisi |
| 508 | 8.0, 10.0, 12.5, 14.0, 16.0, 19.0, 22.0 | UOE | 98.6 – 263.8 | 12m / 18m / 24m | Gas nrụgide dị elu |
| 610 | 10.0, 12.5, 14.0, 16.0, 19.0, 22.0, 25.4 | UOE | 148.0 – 366.2 | 12m / 18m / 24m | Isi ahịrị ogwe gas |
| 711 | 12.5, 14.0, 16.0, 19.0, 22.0, 25.4, 28.0 | JCOE/UOE | 215.3 – 471.7 | 12m / 18m | Gas nke mba ọzọ |
| 813 | 12.5, 14.0, 16.0, 19.0, 22.0, 25.4, 30.0, 32.0 | JCOE | 246.7 – 616.2 | 12m / 18m | Gas dị elu |
| 914 | 14.0, 16.0, 19.0, 22.0, 25.4, 30.0, 35.0, 38.0 | JCOE | 310.8 – 820.9 | 12m / 18m | Mbupụ mba ofesi |
| 1,016 | 16.0, 19.0, 22.0, 25.4, 30.0, 35.0, 40.0, 45.0 | JCOE/Akpụkpọgharị | 394.6 – 1,078.2 | 12m | Gas miri emi |
| 1,220 | 19.0, 22.0, 25.4, 30.0, 35.0, 40.0, 45.0, 50.0 | Akpọchiri (otu) | 563.0 – 1,304.2 | 12m | Ọkpọkọ mmiri Arctic |
| 1,422 | 25.4, 30.0, 35.0, 40.0, 45.0, 50.0, 55.0, 60.0 | Akpọchiri (otu) | 875.1 – 2,016.8 | 12m | Nnukwu nrụgide dị elu |
| 1,600 | 30.0, 40.0, 50.0, 60.0, 70.0 | Akpọchiri (okpukpu abụọ) | 1,162 – 2,640 | 10m / 12m | Ọrụ pụrụ iche |
Paịpụ mgbidi dị arọ (≥ 32mm) chọrọ PWHT iji belata nrụgide fọdụrụ. Paịpụ X60 maka ọrụ utoojoo chọrọ ike ≤ 85 HRB (ihe mgbaru ọsọ) na nnwale HIC.
5. Ụkpụrụ na Ọkwa Ndị A Na-ahụkarị - Paịpụ Ahịrị LSAW na Paịpụ Nhazi
| Ọkọlọtọ | Ọkwa ígwè | Ngwa nkịtị | Usoro Nhazi |
| API 5L PSL1/PSL2 | X60, X65, na X70 | Nzipu mmanụ/gas | JCOE/UOE/Akpụkpọgharị |
| API 5L PSL2 (gbara mmiri) | X60, X65 | Ọrụ dị nro (H₂S) | UOE + PWHT |
| ISO 3183 | L415, L450, L485 | Ọrụ mba ofesi | JCOE/UOE |
| DNV-OS-F101 | L415, L450 | Ọkpọkọ mmiri dị n'okpuru mmiri | UOE |
| EN 10217-1 | S275JR, S355JR | Ọkpọkọ nrụgide | JCOE |
| EN 10219 | S355JRH, S355J2H | Ngalaba nhazi | JCOE/Akpụkpọgharị |
| ASTM A671 | CC60, CC65 | Okpomọkụ dị ala | Akpọchiri akpọchi |
| NORSOK M-120 | X60 | Ikpo okwu dị n'ụsọ oké osimiri | UOE |
Nchịkọta ojiji:Ahịrị ogwe gas eke dị elu nke dị anya, paịpụ mbupụ gas n'ụsọ oké osimiri, nnyefe gas ọrụ sour service, paịpụ arctic, paịpụ compressor station, paịpụ mmiri.
6. Usoro Mmepụta - LSAW (JCOE / UOE / Afere Akpụpịara Akpụ) maka Paịpụ ígwè X60
Womic Steel na-ahọrọ usoro kwesịrị ekwesị dabere na dayameta, ọkpụrụkpụ mgbidi, na ihe achọrọ maka akụrụngwa. X60 chọrọ njikwa siri ike nke ntinye okpomọkụ n'oge ịgbado ọkụ SAW iji zere ime ka mpaghara okpomọkụ ahụ dị nro.
Usoro JCOE (406–1,422mm OD, 6.0–50.8mm WT):
● N'akụkụ efere (X ma ọ bụ J bevel) nke nwere nkenke ±0.5mm
● Ịgbagọ (ịkpụcha) nsọtụ tupu agbagọ ruo radius nke ọkpụrụkpụ efere 1.5x
● Ịkpụ ihe dị ka J (pịa ọkpọ) - 1/3 mbụ nke okirikiri
● Ọdịdị nke ụdị C (usoro nke ihe ndị na-egbu egbu) - nke abụọ 1/3 nke gburugburu
● Ọdịdị O (silinda ikpeazụ) - imechi nkwonkwo ụkwụ
● Ịkwado tack (tack ndị a na-etinye n'akụkụ 300mm ọ bụla n'akụkụ stụọ)
● SAW dị n'ime (otu waya ma ọ bụ ọtụtụ waya, nke a na-achịkwa itinye okpomọkụ ruo ≤ 3.0 kJ/mm maka X60)
● Ịkwanye azụ (arc carbon ikuku ma ọ bụ igwe egweri) maka ịbanye n'ime mmiri zuru oke
● Mpụta SAW (ọtụtụ-pass maka mgbidi dị arọ, okpomọkụ interpass ≤ 250°C)
● Mgbasawanye igwe (mmụba OD 1–1.5%, na-eme ka gburugburu dịkwuo mma ruo ±0.3%)
● Dabara adaba maka ọtụtụ ngwa ogwe osisi dị n'akụkụ mmiri
Usoro UOE (508–1,220mm OD, 6.0–40mm WT):
● U-press na-eme ka efere ahụ bụrụ U-shaped (ike tọn 2000-4000)
● O-press na-emechi n'ụdị okirikiri (ike tọn 3000-6000)
● Gbasaa (nkà) ruo na dayameta na gburugburu ikpeazụ (ngalaba ndị na-agbasa 48-72)
● Ịgbado ọkụ yiri JCOE mana ọ nwere ike ịrụ ọrụ nke ọma
● A na-ahọrọ ya maka paịpụ mmiri miri emi na ọrụ mmiri gbara ụka n'ihi oke gburugburu (±0.2% OD) na obere nrụgide fọdụrụnụ
● UOE bụ usoro kachasị mma maka ahịrị ogwe gas X60 n'ihi njirimara igwe na-agbanwe agbanwe
Efere a kpụkọrọ akpụkọ (Otu ihe e ji akwa ákwà) maka Mgbidi Dị Ike (600–1,600mm OD, 25–70mm WT):
● A na-eji igwe na-agbagharị agbagharị anọ atụgharị otu efere ígwè n'ime silinda
● Ịtụgharị otu otu: ịtụgharị otu otu tupu ị tụọ ya, ịtụgharị otu otu, ịtụgharị otu otu (karịsịa ịtụgharị otu otu ruo iri abụọ)
● Njikọ ogologo ejiri SAW gwakọta (opekempe ngafe atọ: mgbọrọgwụ, mejupụta, okpu)
● Enweghị mgbasawanye igwe (agba gburugburu a na-enweta site na izi ezi nke mpịakọta, nke a na-ahụkarị ±0.5%)
● Ọ dabara adaba maka ọkpọkọ mgbidi dị oke ibu ebe ngwaọrụ JCOE/UOE pere mpe
● Ọ chọrọ PWHT (nkwụsị nrụgide) maka ọkpụrụkpụ mgbidi karịa 32mm
Efere a kpụkọrọ akpụkọ (Akwa abụọ) maka Mgbidi Dị Oke Ibu / Dayameta Buru Ibu (1,000–2,000mm OD, 25–80mm WT):
Efere abụọ a kpụrụ n'ime ọkara silinda ma jikọta ha n'akụkụ abụọ dị ogologo
A na-ejikarị ya eme ihe maka ọkpọkọ dị elu nke nwere nnukwu nrụgide, penstocks, na pipelines arctic
A na-enyocha ịgbado ọkụ niile 100% UT na RT
Ọgwụgwọ Okpomọkụ Mgbe Agbanyere Ọkụ (PWHT):Maka ọkpụrụkpụ mgbidi > 32mm ma ọ bụ maka ọrụ utoojoo (H₂S), Womic na-enye ọgwụgwọ okpomọkụ na-ebelata nrụgide n'ime ọkụ dị n'okpuru ụgbọala (ruo ogologo mita 12) ma ọ bụ site na iji ọkụ induction. Okpomọkụ mmiri 580-620°C maka otu awa kwa ọkpụrụkpụ 25mm. Maka X60, a chọrọ njikwa nke ọma iji zere oke iwe. Ike mgbe PWHT gasịrị ejiri ya ruo ≤ 90 HRB (ma ọ bụ ≤ 85 HRB maka ọrụ utoojoo).
Ike Okpomọkụ Dị Ala:Maka ọrụ arctic, Womic na-enye X60 nnwale mmetụta Charpy na -46°C (min 27J, 80-120J nkịtị) na DWTT na mpaghara ịkwa akwa ≥ 85% na -20°C. Mbugharị nke efere ntọala a na-achịkwa na-eme ka nhazi ferrite-pearlite dị nro.
7. Usoro Njikwa na Nnwale Ogo maka Pipe ígwè API 5L X60 LSAW
| Ogbo egwuregwu | Usoro Nnyocha | Ebumnuche | Usoro Dị Mkpa |
| Efere | Nyocha Kemịkalụ (OES) | Nyochaa oke nhazi X60 | Ihe niile |
| Efere | Ultrasonic (nyocha lamination) | Chọpụta ntụpọ dị n'ime | Ihe niile |
| Efere | Ndọkpụ aka (ogologo na nke dị n'akụkụ) | Nkwenye igwe | Ihe niile |
| Efere | Nha nha ọka (ASTM E112) | Hụ na ọka dị mma (ASTM 10 ma ọ bụ karịa) | X60 PSL2 |
| N'oge a na-akpụ ihe | Akụkụ (dayameta, ovality) | Hụ na otu ihe dị | Ihe niile |
| Njikọ njikọta | UT akpaghị aka 100% (ma ọ bụ PAUT nwere TOFD) | Chọpụta enweghị njikọ, slag, na porosity | Ihe niile |
| Njikọ njikọta | RT (ebe 10-100% dabere na nkọwapụta) | Nkwenye mma nke weld | Ihe niile |
| Njikọ njikọta | MPI (mkpịsị ụkwụ na HAZ) | Mgbawa elu | Ihe niile |
| Njikọ njikọta | Ike siri ike (weld, HAZ, BM) | Nkwenye ọrụ siri ike | PSL2 / mmiri ara ehi |
| Paịpụ emechara | Nnwale Hydrostatic (kwa API 5L) | Nkwụsi ike nke nrụgide (85-100% SMYS) | Ihe niile |
| Paịpụ emechara | Charpy V-Notch (PSL2) | Ike dị ala | Naanị PSL2 |
| Paịpụ emechara | Isi ike (HRB/HV10) – isi ihe atọ | Nrubeisi ọrụ siri ike | PSL2 / mmiri ara ehi |
| Paịpụ emechara | Nduzi / Ịtọpụ | Ductility | Ihe niile |
| Paịpụ emechara | Anya na akara | Ọnọdụ elu, ihe a na-achọpụta | Ihe niile |
| Paịpụ emechara | DWTT (nhọrọ) | Njikwa mgbasa nke mgbawa | Akụ Arctic/mmiri gbara ụka |
| Paịpụ emechara | CTOD (nhọrọ) | Ike mgbawa maka mpụga | Mmiri miri emi |
Nhọrọ maka ọrụ dị oke mkpa:
● HIC kwa NACE TM0284 (Ngwọta A ma ọ bụ B, awa 96) - maka ọrụ dị ụtọ
● SSC kwa NACE TM0177 (Ụzọ A, 720h) – maka gburugburu H₂S
● Mmetụta dị ala na okpomọkụ na -20°C, -40°C, -46°C, ma ọ bụ -60°C
● DWTT na -20°C ma ọ bụ karịa maka nhazi njide agbaji
● Maapụ siri ike zuru oke nke akụkụ obe
● Nnwale CTOD (Mkpọchi Ntugharị Mkpọchi) maka ndị na-arị elu n'ụsọ oké osimiri na ọkpọkọ arctic
Nnwale ultrasonic nke ahụ zuru oke (ọ bụghị naanị ịkwa akwa) maka paịpụ ndị na-eguzosi ike n'ezi ihe
8. Ngwa Ndị Isi – API 5L X60 LSAW Steel Pipe
●Ahịrị ogwe gas eke dị elu dị anya– Nnyefe gas site na mba ọzọ na nrụgide ruru 15 MPa (2,200 psi)
● Paịpụ mmanụ gas dị n'ụsọ oké osimiri- Site na ikpo okwu dị n'ụsọ oké osimiri ruo na ebe nnabata n'ụsọ oké osimiri (UOE ka mma ịhọrọ usoro)
● Ọrụ mbupu gas dị nro- Ebe gas nwere H₂S (PSL2 nwere nnwale HIC/SSC, etinyere PWHT)
● Ọwa mmiri Arctic na permafrost- Ihe achọrọ maka mmetụta okpomọkụ dị ala ruo -46°C
● Ọkpọkọ ọdụ compressor gas- Ọdụ ọkpọkọ dị elu nke nwere nsọtụ flanged ma ọ bụ welded
● Ahịrị ogwe mmanụ ala- Nnyefe mmanụ dị elu nke chọrọ ike dị elu
● Ahịrị mmiri maka ịgbake mmanụ ka mma- Mmiri nrụgide dị elu ruo 35 MPa (efere dị arọ a na-agbanye mgbidi)
● Mmiri miri emi ndị na-arịgo elu- Mmepụta ike dị egwu chọrọ nnwale CTOD na imewe ike ọgwụgwụ (usoro UOE)
9. Nkwakọ ngwaahịa na Mbupu - API 5L X60 LSAW Steel Pipe
Nkwakọ ngwaahịa:
● Obere dayameta (≤ 24″): Ngwugwu hexagonal, nke ejiri ígwè kechie ihe nchebe n'akụkụ (eriri 3-5 kwa ngwugwu)
● Dayameta buru ibu (> 24″): Paịpụ nke ọ bụla, nke e kewara site na dunnage osisi na pad rọba (opekempe isi dunnage abụọ maka paịpụ ọ bụla)
● Mkpuchi njedebe: Mkpuchi plastik ma ọ bụ ígwè dị arọ (ngwụcha a beveled echebere megide mmetụta na ihe mkpofu)
● Nchedo mkpuchi: Maka paịpụ 3LPE/FBE a kpụchara akpụ, mgbaaka ụfụfụ ma ọ bụ mpempe rọba n'etiti akwa dị iche iche
● Nkwakọ ngwaahịa pụrụ iche maka mbupu arctic: Mkpuchi ọzọ na akpa mgbochi condensation
Ụzọ mbupu:
● Ụgbọ mmiri ndị buru ibu maka ihe karịrị tọn 500 ma ọ bụ dayameta buru ibu
● Igbe dị mita 20/ụkwụ 40 maka obere dayameta (a chịkọtara ya)
● Rak ndị dị larịị ma ọ bụ akpa ndị mepere emepe maka ogologo ogologo (ruo mita 24)
● Ibu ụgbọ okporo ígwè maka ebe ndị na-enweghị ala (ụgbọ okporo ígwè China-Europe, njem site na Kazakhstan, Russia)
Akwụkwọ ndị a gụnyere:
● Asambodo Nnwale Ụlọ Ọrụ (EN 10204 Ụdị 3.1 ma ọ bụ 3.2)
● Akụkọ Nnwale Hydrostatic
● Akụkọ Nnwale Ultrasonic (100% ịgbado ọkụ + ahụ nhọrọ)
● Akụkọ Nnwale Redio (ọ bụrụ na akọwapụtara ya)
● Akụkọ Nnyocha Akụkụ
● Asambodo Mkpuchi (ọ bụrụ na ekpuchi ya)
● Akụkọ PMI
● Ndepụta Nkwakọba Ihe, Akwụkwọ Azụmaahịa, COO, Akwụkwọ Mbupu Ihe
10. Uru na Ajụjụ Ndị A Na-ajụkarị Banyere Womic Steel – API 5L X60 LSAW Steel Pipe
Gịnị kpatara Womic Steel ji dị ka X60 LSAW?
●Usoro atọ ndị ọzọ (JCOE, UOE, efere a kpụrụ akpụ) nke na-ekpuchi dayameta 219–1,600mm
●Usoro UOE na-enye ±0.2% OD gburugburu - dị oke mkpa maka ịgbado ọkụ ubi akpaka nke ahịrị ogwe gas
●Ike mgbidi dị arọ ruo 70mm (otu akwa) ma ọ bụ 80mm (akwa abụọ)
●Ike ọkụ PWHT: ogologo mita 12 × dayameta mita 3
●Nnwale mmetụta okpomọkụ dị ala ruo -46°C na -60°C (ọkwa Arctic X60)
●Ọrụ siri ike nke enwetara asambodo site na nnwale HIC/SSC (NACE TM0284, TM0177)
●API 5L Monogram + CE + nyocha nke ndị ọzọ (SGS, BV, TÜV, DNV, ABS, LR)
●Ngbanwe ngwa ngwa: ụbọchị 35-50 maka X60 PSL1 ọkọlọtọ, ụbọchị 50-70 maka ọrụ utoojoo PSL2
●Ogologo ogologo ruo mita 24 na-ebelata njikọta obosara ubi site na 30-40%
●Enyere ihe karịrị kilomita 1,500 nke paịpụ X60 n'ụwa niile n'enweghị nsogbu ọ bụla n'ọrụ ha.
Ajụjụ Ndị A Na-ajụkarị:
Q: Gịnị mere ị ga-eji họrọ X60 karịa X52 maka ọkpọkọ gas?
A: X60 na-enye ike mmepụta dị elu nke 15% (415 MPa vs 360 MPa), na-enye ohere maka mgbidi dị gịrịgịrị (nke na-abụkarị mbelata 10-15%) maka otu ọkwa nrụgide ahụ. Nke a na-ebelata ibu na ọnụ ahịa ihe, ọkachasị maka paịpụ ndị dị anya. Agbanyeghị, X60 chọrọ usoro ịgbado ọkụ siri ike ma na-enwe mmetụta karịa na mgbawa hydrogen. Maka nrụgide dị n'okpuru 10 MPa, X52 na-adịkarị ọnụ ala karịa. Maka nrụgide karịrị 12 MPa, a na-atụ aro X60 ma ọ bụ X65.
Ajụjụ: Kedu ihe dị iche n'etiti X60 PSL1 na PSL2?
A: PSL2 nwere oke kemịkalụ siri ike (karịsịa obere C, P, S), nnwale mmetụta Charpy dị mkpa (27J @ 0°C ma ọ bụ obere), ike kachasị elu 90 HRB, ma chọọ 100% UT nke njikọta weld (PSL1 chọrọ naanị ntụpọ UT). Maka ahịrị ogwe gas na-arụ ọrụ na mpaghara ndị mmadụ bi ma ọ bụ obere okpomọkụ, a na-akọwapụta PSL2 mgbe mgbe.
A: Ị nwere ike inye X60 asambodo ọrụ dị ụtọ?
A: Ee. Anyị na-enye X60 PSL2 na nnwale HIC (NACE TM0284) na nnwale SSC (NACE TM0177). Nnabata nkịtị: CLR ≤ 5%, CTR ≤ 1.5%, CSR ≤ 0.5% maka HIC. A na-etinye PWHT maka ọrụ mmiri niile X60 n'agbanyeghị ọkpụrụkpụ mgbidi iji hụ na ọ siri ike ≤ 85 HRB. Anyị enyela ọrụ mmiri X60 nye ọrụ Middle East na Southeast Asia.
Ajụjụ: Kedu nnwale mmetụta okpomọkụ dị ala ị nwere ike ime maka pipelines X60 arctic?
A: Anyị nwere ike ịnwale ruo -60°C. Paịpụ gas arctic nkịtị chọrọ mmetụta Charpy nke kacha nta 27J na -46°C. Womic na-enwetakarị 80-120J na -46°C. Maka njikwa mgbasa nke mgbawa, anyị na-emekwa DWTT na -20°C yana mpaghara ịkpụcha kacha nta 85%. Biko kọwaa okpomọkụ na ike nnwale achọrọ.
A: Kedu usoro kacha mma maka pipeline X60 nke dị n'èzí - JCOE ma ọ bụ UOE?
A: A na-ahọrọ UOE maka mmiri dị n'èzí n'ihi na ọ na-emepụta gburugburu ka mma (±0.2% vs ±0.5% maka JCOE) yana obere nrụgide fọdụrụnụ. Nke a dị oke mkpa maka iguzogide nrụgide hydrostatic mpụga (mda) yana maka ịgbado ọkụ ubi a pụrụ ịdabere na ya na arịa ndị a na-etinye n'ime ala. UOE na-enyekwa arụmọrụ ike ọgwụgwụ ka mma maka ndị na-arị elu na-agbanwe agbanwe. Maka mmiri dị omimi (<100m) n'akụkụ mmiri dị nso, a na-anabata JCOE.
Q: Kedu oge ndu nkịtị maka ọkpọkọ X60 LSAW?
A: Oge ndu ọkọlọtọ maka X60 PSL1: ụbọchị 35-50. Maka X60 PSL2 yana nnwale ọrụ sour na PWHT: ụbọchị 50-70. Iwu ọsọ ọsọ (ụbọchị 25-35) enwere ike maka obere ọnụọgụ (< tọn 1,000) ma ọ bụrụ na efere dị na ngwaahịa. Maka iwu buru ibu (> tọn 20,000), oge ndu nwere ike ịgbatị ruo ụbọchị 90.
A: Ị na-enyocha paịpụ X60 LSAW nke ndị ọzọ?
A: Ee. Anyị na-arụ ọrụ na SGS, BV, TÜV, DNV, ABS, na LR. Enwere ike inyocha ya n'ụlọ ọrụ mmepụta ihe anyị n'oge mmepụta, onye nnọchi anya onye ahịa ahụ hụrụ ya. Anyị na-enye asambodo EN 10204 Ụdị 3.2 mgbe a rịọrọ ya.
Ntụaka Ọrụ - Ahịrị Ogwe Gas Natural Cross-Border nke Ndịda Ọwụwa Anyanwụ Eshia
Obodo:Mpaghara ókèala Myanmar na Thailand (ọkpọkọ mmanụ gas sitere na Ọwara Martaban ruo Thailand)
Ọkọlọtọ na ọkwa:API 5L X60 PSL2 (ọrụ siri ike, yana nnwale HIC na SSC)
Akụkụ na Ọnụọgụ:
●OD 813mm (32″) × WT 19.0mm – mita 36,000 (ihe dị ka tọn 12,600) nke usoro UOE mepụtara
●OD 813mm (32″) × WT 22.0mm – mita 8,000 (ihe dị ka tọn 3,200) nke usoro UOE mepụtara (mgbidi dị arọ maka ịgafe okporo ụzọ/ụgbọ okporo ígwè)
●OD 610mm (24″) × WT 15.9mm – mita 12,000 (ihe dị ka tọn 2,400) nke usoro JCOE mepụtara (ahịrị alaka gaa na ụlọ ọrụ ọkụ eletrik)
Ngụkọta:Mita 56,000 (kilomita 56), ihe dị ka tọn 18,200
Nkọwapụta:Mkpuchi 3LPE dị n'èzí (mkpụrụ ọkpụrụkpụ 3.0mm) dịka ISO 21809 si kwuo, nsọtụ beveled 30° / 1.6mm nwere ihu mgbọrọgwụ dị n'ime bevel protector, hydrotest na 15.0 MPa (nrụgide imewe 11.5 MPa). Mmetụta Charpy dị mkpa na 0°C na -20°C (nkeji 27J, ruru 90-140J). HIC kwa NACE TM0284 Solution A, 96h – nnabata: CLR ≤ 5%, CTR ≤ 1.5%, CSR ≤ 0.5%. SSC kwa NACE TM0177 Usoro A, 720h – anaghị ekwe ka mgbawa gbawaa. A na-etinye PWHT maka ọkpọkọ niile nwere WT ≥ 19.0mm. UT akpaka 100% yana TOFD maka njikọta weld. Nnwale redio (RT) maka ihe nlele asambodo ịgbado ọkụ ubi.
Ngwa:Ọwara ụgbọ okporo ígwè gas sitere n'okike nke na-ebufe gas site n'ọdụ ụgbọ mmiri dị n'ụsọ oké osimiri na Gulf of Martakan (Myanmar) gaa na ọdụ ụgbọ mmiri dị n'akụkụ mmiri na Thailand, wee gaa n'ọdụ ụgbọ okporo ígwè gas. Akụkụ dị kilomita 56 n'akụkụ mmiri na-agafe ala ọhịa ugwu na mgbanwe dị ukwuu n'ịdị elu (ruo mita 400), tinyere ụzọ isii dị mkpa na ụzọ ụgbọ okporo ígwè atọ.
Ihe Ịma Aka na Ngwọta Teknụzụ:
●Nrubeisi ọrụ siri ike maka gas nwere akara H₂S– Gas sitere n'okike nwere 5-10 ppm H₂S na okpomọkụ ọrụ 55°C. Womic mere nnwale HIC na SSC na mpaghara mmepụta 12. Ha niile gafere na CLR 0%, CTR 0%, CSR 0% maka HIC. Nnwale SSC (NACE TM0177, 720h) egosighi mgbawa elu. Anyị rụzuru nke a site n'ịnọgide na-enwe CEV ≤ 0.38%, itinye PWHT maka paịpụ WT 19.0mm na 22.0mm niile (n'agbanyeghị API 5L anaghị achọ PWHT n'okpuru 25.4mm), na ijikwa ntinye okpomọkụ ịgbado ọkụ ruo ≤ 2.8 kJ/mm. Onye nyocha nke onye ahịa (BV) hụrụ nnwale niile ma kwado nsonaazụ ya.
●Ala ugwu nwere mgbagọ ogologo dị elu– Ụzọ ọkpọkọ ahụ gụnyere mkpọda ruo ogo 25. Ngbagọ ọkpọkọ X60 siri ike karịa ọkwa dị ala n'ihi ike dị elu. Womic nyere ọkpọkọ nwere njikọ otu ogologo (18m kama 12m ọkọlọtọ) iji belata ọnụọgụ nke mgbagọ ubi site na 33%. Anyị nyekwara geometry bevel pụrụ iche (bevel compound) nke kwere ka ±3° ghara ịdị mma n'oge ịgbado ọkụ ubi n'emebighị mma ịgbado ọkụ. E jidere ovality ruo ≤ 0.3% (usoro UOE) iji hụ na nhazi kwesịrị ekwesị na mgbago ugwu.
●Iguzosi ike nke mkpuchi 3LPE na gburugburu ọhịa– Oke iru mmiri (80-95% n'afọ niile) na ala laterite a na-akpọnwụ akpọnwụ nwere ihe egwu mkpuchi. Womic tinyere mkpuchi 3LPE yana akwa àjà ọzọ nke 0.3mm. Anyị mere nchọpụta ezumike 100% na 7kV (5kV ọkọlọtọ) ma tụọ ike peel na 25°C na 70°C (230 N/cm na 25°C, 160 N/cm na 70°C). Mkpuchi ahụ gafere ule nkewapụ cathodic (≤ 8mm radius na 65°C, ụbọchị 28).
●Ngwakọta njem na-agafe ókèala yana mgbagwoju anya nke omenala– E si Shanghai bufee paịpụ gaa n'ọdụ ụgbọ mmiri Yangon (Myanmar), wee buru gwongworo gaa kilomita 280 ruo paịpụ ahụ gbasaara nso ókèala Thailand. Ụzọ ahụ gafere ebe nlele kọstọm abụọ. Akwụkwọ Womic kwadebere maka obodo (Asambodo nke Mmalite site na AK, ASEAN-wide). Anyị haziekwara akwụkwọ mbubata nwa oge iji zere igbu oge ịkwụ ụgwọ ụtụ isi. Kwastọm niile e wepụrụ tọn 18,200 n'ime ụbọchị ise.
●Njikwa ntinye okpomọkụ siri ike maka X60– HAZ nke X60 na-enwe mmetụta maka oke okpomọkụ a na-etinye, nke nwere ike ime ka ọ dị nro ma belata ike ya. Womic jiri sistemụ waya SAW abụọ nwere nlekota okpomọkụ na ngafe ọ bụla nke weld. Nkezi okpomọkụ ntinye maka weld dị n'ime: 2.2 kJ/mm, mpụta weld: 2.5 kJ/mm (nke dị n'okpuru oke 3.5 kJ/mm). A na-edebe okpomọkụ interpass n'okpuru 200°C. Ike nke weld mgbe PWHT gasịrị: ígwè ntọala 78-82 HRB, weld 82-86 HRB, HAZ 80-84 HRB - ihe niile dị n'ime oke 90 HRB.
● Nsonaazụ:E tinyere ọrụ na paịpụ gas ahụ na nkeji atọ nke afọ 2024. Paịpụ X60 PSL2 niile dị kilomita 56 gafere nyocha nke ndị ọzọ site n'aka BV Myanmar. Onye ahịa ahụ kọrọ na ọ nweghị ntụpọ ịgbado ọkụ n'oge ịgbado ọkụ n'ọhịa (ihe karịrị 4,600 girth welds). Paịpụ ahụ anọwo na-arụ ọrụ na 10.5-11.0 MPa ruo ọnwa 12 na-enweghị ntapu ma ọ bụ mmebi mkpuchi. Womic Steel natara onyinye "Onye Na-eweta Afọ" site n'aka onye nkwekọrịta EPC nke Thailand maka nnyefe n'oge (a na-ebuga tọn 18,200 niile n'ime ụbọchị 68) na arụmọrụ dị mma.
Kpọtụrụ:
Weebụsaịtị: www.womicsteel.com
Ozi ịntanetị: sales@womicsteel.com
Ekwentị / WhatsApp / WeChat:
Victor: +86 15575100681
Jack: +86 18390957568
Womic Steel – Onye mmekọ gị a pụrụ ịtụkwasị obi maka ọkpọkọ API 5L X60 LSAW maka eriri akpa gas eke dị elu, ọkpọkọ mmiri dị n'ụsọ oké osimiri, ọrụ mmiri, na ngwa arctic n'ụwa niile.






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